QUALITY / 03

Control

Quality control is a multi-layered inspection system that verifies product conformity at every stage of the production process.

Kalite Kontrol
Kalite Kontrol
Control

At Worimex, the quality control process is a multi-layered structure integrated into every stage of mass production. Control is not a verification at the end of production; it is a disciplined system that extends from receiving to shipment.

Input quality controls are structured according to product type and risk level. Critical raw materials and components are evaluated based on defined criteria and recorded on a batch basis. Each approved batch is included in the production process with a traceable identity.

In-process controls are carried out in line with the control plans determined according to the product group. Critical measurement points are defined on the system. Measurement data are analyzed using statistical process control applications and possible deviations are detected at an early stage.

Final quality control (FKK) is applied for each batch. Products coming out of production are evaluated through automated test systems. Test results are instantly transferred to the ERP system through the integrated software infrastructure. Data is associated on both product and batch basis.

A systematic management model is activated in cases of nonconformity. Root cause analyses are conducted with the 8D methodology; corrective and preventive actions are defined and monitored. All nonconformity records are traceable in the central system.

The control approach makes production performance measurable and verifiable. The aim is not only to detect the error, but to systematically prevent its recurrence.

Input Quality Control (IQC)

Evaluation of raw materials and supplier parts by dimensional measurement, material certification and visual inspection.

Process Quality Control (PQC)

Real-time monitoring of the production line with SPC applications, control charts and Cp/Cpk studies.

Final Quality Control (FQC)

Final approval before shipment with functional testing, dimensional verification and visual inspection.

The three-tier control structure ensures that quality deviations are detected at source and only verified products go into mass production.